Cable harness manufacturing · Bengaluru, India

Every signal has a
path. We build it right.

Nova Interconnect Systems designs and assembles cable harnesses and electromechanical sub-assemblies for the people building India's vehicles, machines, aircraft, networks and grids — engineered for the build, tested for the field.

ModelIn-house assembly, test & QC
ScopePrototype → low & medium volume
Edge19+ years EMS & NPI experience
Capabilities

From a reel of wire to a tested, labelled assembly.

A focused build line that keeps assembly, testing and quality in-house — and outsources only what doesn't compromise control.

/01

Wire processing

Precision cutting, stripping and crimping to spec, with the right terminal-to-wire pairing for a reliable, repeatable joint.

Cut & stripCrimpFerrulesTinning
/02

Harness assembly & over-moulding

Board-built harnesses, connectorisation, branch breakouts, sleeving, heat-shrink and over-moulded strain relief for harsh environments.

ConnectorisationOver-mouldingSleevingLabelling
/03

Testing & continuity QC

100% continuity and hi-pot checks, pull-force sampling and visual inspection to IPC/WHMA-A-620 acceptance criteria, with traceable records.

ContinuityHi-potPull-testTraceability
/04

NPI & prototyping

Fast first articles, design-for-manufacture feedback and documentation that turns a drawing or a sample into a production-ready build pack.

First articlesDFMBOM buildSamples
/05

Box-build & sub-assembly

Panel wiring, enclosure assembly and electromechanical integration — delivering a finished module, not just a loom.

Panel wiringEnclosuresIntegration
Industries we serve

Built for India's growth sectors.

Wherever current and signal need to move reliably, a harness sits at the centre. These are the markets we build for — from high-volume to high-reliability.

01

EV & Automotive

High-voltage and signal looms for electric two-wheelers, drivetrains and prototypes.

HV harness · battery · ADAS
02

EMS & Electronics

Overflow and NPI harness work for contract manufacturers and OEMs.

interconnect · box-build
03

Industrial & Automation

Control-panel, machinery and instrumentation wiring for stable, recurring demand.

panels · robotics · UPS
04

Aerospace & Defence

High-reliability assemblies for the HAL / BEL / DRDO ecosystem and global tier-1s.

MIL-spec · traceable
05

Railways & Metro

Rolling-stock harnesses aligned to Make-in-India localisation with BEML and metro builders.

traction · LSZH · HVAC
06

Data Centres

Power-distribution, rack-server and PDU harnesses for hyperscale and colocation builds.

busway · PDU · fibre
07

Semiconductor

Capital-equipment and cleanroom-tool wiring for the growing fab and ATMP ecosystem.

tool wiring · test rigs
08

Energy & Storage

Solar-string, inverter and battery-pack looms for solar, wind and BESS projects.

solar · BESS · charging
09

Drones & UAV

Lightweight power, payload and flight-controller cabling for India's UAV makers.

payload · flight control
Why Nova

A supplier that behaves like an engineering partner.

01

Quality is the product

We compete on reliable joints, clean builds and traceable records — not the lowest line price. Acceptance is judged against IPC/WHMA-A-620 criteria.

02

Engineering responsiveness

Founder-led, with 19+ years in EMS and new-product introduction. You talk to people who read drawings and solve build problems quickly.

03

Delivery you can plan around

A lean line sized for prototype to medium volume, with realistic commitments and clear status — so your production schedule holds.

04

Right in the cluster

Based in Bengaluru, close to the EMS, EV, aerospace, rail and data-centre customers we serve — short loops for samples, changes and visits.

How we work

Drawing to delivery, in five steps.

01

Enquiry & DFM

Share a drawing, sample or BOM. We review for manufacturability and quote.

02

Prototype

First articles built and checked, with feedback before you commit to volume.

03

Qualification

Sign-off on fit, function and test results; we lock the build pack and process.

04

Production

Repeatable assembly to the agreed standard, scaled to your schedule.

05

Test & deliver

100% continuity test, inspection, labelling and traceable dispatch.

Quality & standards

The standards we build to.

Every assembly is built and inspected against recognised workmanship and compliance standards, with documentation and traceability from incoming wire to dispatch.

Certifications are being established as part of facility setup; builds follow the listed standards from day one.

IPC/WHMA-A-620
Cable & harness workmanship
ISO 9001
Quality management
ISO 14001
Environmental management
UL listed
Component compliance
RoHS
Hazardous-substance limits
REACH
Material declarations
Start a project

Send us a drawing.
We'll send back a plan.

Tell us what you're building and the volumes you're planning. We'll respond with manufacturability feedback and a quote.

LocationBengaluru, Karnataka, India
HoursMon–Sat, 9:30–18:30 IST

Your enquiry comes straight to our team. We'll reply by email.